Manufacturing - Producing Your Hair Care & Skin Care Products

Manufacturing


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GAR Labs has just increased our Manufacturing and Storage capabilities. We now have the following equipment:
  • TWO 3,000 gallon Vacuum Mixing Tank. Steam jacketed, with sweep and dispersion capabilities.
  • 1,500 gallon Mixing Tank. Steam jacketed, with sweep and dispersion capabilities.
  • 750 gallon Mixing Tank. Steam jacketed, with sweep and dispersion capabilities.
  • 600 gallon Vacuum Mixing Tank. Steam jacketed, with sweep and dispersion capabilities.
  • 500 gallon Vacuum Mixing Tank. Steam jacketed, with sweep capabilities.
  • 300 gallon Vacuum Mixing Tank. Steam jacketed, with sweep capabilities.
  • 250 gallon Mixing Tank. Steam jacketed, with sweep capabilities.
  • 150 gallon Vacuum Mixing Tank. Steam jacketed, with sweep capabilities.
  • 60 gallon Mixing Tank. Steam jacketed, with sweep capabilities
  • 20 gallon Mixing Tank for Pilot Batches. Steam jacketed, with sweep capabilities
  • 10 hp Vacuum Pump. connected to the 3,000 gallon vacuum tank, that has the power to pull a vacuum inside the 3,000 gallon tank equivalent to ¼ atmosphere, (approximately 40,000 ft altitude). A vacuum of this magnitude is strong enough to pull all the air bubbles out of any gel or paste that is manufactured before being filled.

 

Purified Water

In order to ensure the highest quality and longest shelf life, all GAR manufactured water based products are made with purified, de-mineralized, bacteria-free water.

 

Our water purification system includes:
  • 4 stage deionization systems that removes the minerals, then it is forced to pass though
  • 8-Ultraviolet lights that irradiates the water as is passes by that immediately kills all bacteria, then it is forced through
  • 8-Sub-Micron (.25) filters that remove any trace particles or dead bacteria that is present in the freshly de-mineralized and irradiated water.

 

This freshly purified water is circulated through the Manufacturing Department, Filling Department, and Sanitation Area where it repeats the trek through the purification loop again where it is irradiated and sub-micron filtered…every 60 seconds until used!